Showing posts with label How to evaluate the efficiency of leveling agent with dyeing of disperse dye. Show all posts
Showing posts with label How to evaluate the efficiency of leveling agent with dyeing of disperse dye. Show all posts

Monday, 31 July 2017

TEXTILE WET PROCESSING

HOW TO EVALUATE THE EFFICIENCY OF LEVELING AGENT AS A TEXTILE AUXILIARY IN THE DYEING OF POLYESTER FABRIC WITH DISPERSE DYE


    Recipe :
  
                                                                 DYE BATH -1                   DYE BATH - 2

    Percent shade                                          2.0%                                      2.0%
    Concentration of carrier                         5.0 gram per liter                 5.0 gram per liter
    Temperature of dyeing                           90*C                                      90*C
     Time of dyeing                                      45 minutes                             45 minutes
    pH of dyeing                                           5.5 to 6.0                                5.5 to 6.0
    Leveling agent                                        NIL                                       2 gram per liter

     Procedure :

     Preparation of Disperse Dye solution :

     First weigh accurately 1.0 gm of disperse dye powder on a watch glass or on a glazed paper and transfer it into porcelain dye pot. Then add 2.0 ml of dispersing agent and stir it well to make a homogeneous paste. Then add 97 ml of hot water with constant stirring to make total volume 100 ml.


     Dyeing Process :

     First prepare two dye baths according to M:L.R at 50*c as  dispersing agent 1 gram per liter, carrier 5 gram per liter, acetic acid 1 gram per liter , disperse dye 2.0% and leveling agent 2 gram per liter only in one bath no in other bath.

      Enter well scoured polyester fabric in the above two dye baths 1 and 2 at 50*c and work at this level for 10 minutes. Then slowly raise the temperature of both the dye baths 1 and 2 to boil with in 45 minutes. After completion of dyeing time take out the dyed material and give R.C Treatment.


    Reduction clearing treatment :

     First take required ml of water in a dye pot according to M:l.R at room temperature then add 2 gram per liter caustic soda, 2 gram per liter sodium hydro sulfite and 1 gram per liter non ionic detergent. Then enter the dyed material above bath and raise temperature 80*c and work at this level for 15 minutes. Then neutralize with 1 gram per liter acetic acid squeeze and dry the fabric. Finally compare the dyeing if both samples 1 and 2.  



     Conclusion :

      After practical it can be concluded that treated with out leveling agent sample light shade and uneven dyeing but treated with leveling agent sample dark shade produced.
    

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