Friday, 28 July 2017

TEXTILE WET PROCESSING

DYEING OF NYLON FABRIC WITH ACID DYE (SELF SHADE)


        Recipe

        Percent shade                                             2.0%
        Concentration of acetic acid                      3.0%
        Concentration of glaubers salt                   8.0%
        Concentration of leveling agent                 2.0%
        pH of dyeing                                              4.0 to 4.5
        Temperature of dyeing                               98*c
        Time of dyeing                                           45 minutes
        M:L.R                                                         1:30

        Procedure :

        Preparation of Acid Dye solution :

        First weight accurately 1.0 gm of acid dye powder on a watch glass or on a glazed paper and transfer it to a porcelain dye pot. Then add 1.0 ml of acetic acid and stir it well to make a homogeneous paste. Then add 98 ml of boiling water with constant stirring to make total volume 100 ml.

        Dyeing Process :

        First take required ml of water in a dye pot according to M:L.R at room temperature and add 3.0% acetic acid, 8.0% glaubers salt, 2.0% leveling agent and 2.0% Acid dye solution stir it well and raise the temperature of dye bath to 50*c.

       Enter well weight scoured nylon fabric in the above dye bath at 50*c and work at this level for 5 minutes. Then  slowly raise the temperature of the dye bath to 98*c with in 40 minutes and continue dyeing at this level for 45 minutes. After completion of dyeing time take out the dyed material and give soaping treatment.

        Soaping Treatment :

       First take required ml of water in a dye pot according to M:L.R at room temperature. Then add 2 gpl non - ionic detergent and raise the temperature of the bath at 60*c. Then entered the dyed material and continue soaping treatment at this level for 15 minutes. Then rinse the hot water and dry the dyed sample.

       Conclusion :

      At the end of the practical it can be concluded in this practical acid dyes have great affinity towards the nylon fabric. Hence dye is very good absorbed by the material.  
       

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